95% Alumina Oxide Pre-Engeering Ceramic Tube with Gears for Wear Protection
Product Description
Alumina ceramic tube , bend and elbow have exceptional hardness and strength, resistance to wear and chemical attack , It is especially used as the ceramic pipe liner of the pipeline and can protect the steel pipe for excessive wear and extend the use life . This kind of ceramic tube is easy for installation and diameter can be varied from 10mm to 500mm .Shape can be straight tube ,bend tube or Y-piece .with the properties of smooth surface , no gap and good abrasion and impact resistant ability . The ceramic pipe bending are widely used in the pipework of conveying ore fines. Cement , coal and other big hard materials in cement , steel , chemical , mining milling , smelting , port, thermal power plant, Its easy installation could reduce the cost much and meanwhile prolong the use life of the delivery system .
Pingxiang Chemshun Ceramics Co.,Ltd is 18 year's experience in the wear protection field, Chemshun produce the most effective cost performace wear resistance alumina ceramics and supply wear solutions for customers, to solve the customer's problem of: wear in bulk materials handling and help customers reduce the maintenance costs and downtime to prolong the equipment usage life and increase the factory performance..
Feature
· Wear resistant
· Impact resistance
· Easy installation
· Short installation time
· High hardness
· Superior abrasion
· Corrosion and chemical resistance
· Light weight
· Low maintenance cost: Super wear-resistance reduce the maintenance frequency and also the maintenance cost.
· Good fluidity : Smooth surface ensure the free flow of material without blocking
Application
· As alumina ceramic wear-resisting lining of coal-electing equipment on coal industry
· Cements industries;
· As wear resistant alumina ceramic lining of fall funnel, lining of wear-resisting pipe and bender,
· As wear resistant alumina ceramic liner of material tranfer pipe and chute, etc, on steel industry.
· As wear ceramic liner for l thansfer equipment;
· As Alumina ceramic wear plates Inside and outside surface of powder separating equipment on iron and steel works;
· Ceramics, mines and other grinding equipment lining;
· Parts of equipment hermal and power plants;
· Grinding systems Mixer Application areas
· Separator systems chain conveyor
· Cyclones diffusor
· sinter slurry ducts
· Hooper High temperature cyclones
· Ventilator housing salt plants
Chemshun Ceramic Pipe Advantages
· Long lifetime and maintenance free operation
· No operation interruption or production losses
· No contamination of the conveyed materials due to abrasion, mixture or oxidation
· Physiologically harmless, suitable for food products
· Smooth surface to achieve good flowability and to avoid plugs
· No spilled material to clean up
· Low wear loss and long working life.
· Good impact resistance.
· Good corrosion resistant
· Good thermal shock resistance.
· Smooth surface and good adherence resistance.
· Quick installation and good service after sale.
· Complicated shape and various size designed according to customers' demands.
Dimensions
Application in Industries
Technical Data Sheet
Product Description
Alumina ceramic tube , bend and elbow have exceptional hardness and strength, resistance to wear and chemical attack , It is especially used as the ceramic pipe liner of the pipeline and can protect the steel pipe for excessive wear and extend the use life . This kind of ceramic tube is easy for installation and diameter can be varied from 10mm to 500mm .Shape can be straight tube ,bend tube or Y-piece .with the properties of smooth surface , no gap and good abrasion and impact resistant ability . The ceramic pipe bending are widely used in the pipework of conveying ore fines. Cement , coal and other big hard materials in cement , steel , chemical , mining milling , smelting , port, thermal power plant, Its easy installation could reduce the cost much and meanwhile prolong the use life of the delivery system .
Pingxiang Chemshun Ceramics Co.,Ltd is 18 year's experience in the wear protection field, Chemshun produce the most effective cost performace wear resistance alumina ceramics and supply wear solutions for customers, to solve the customer's problem of: wear in bulk materials handling and help customers reduce the maintenance costs and downtime to prolong the equipment usage life and increase the factory performance..
Feature
· Wear resistant
· Impact resistance
· Easy installation
· Short installation time
· High hardness
· Superior abrasion
· Corrosion and chemical resistance
· Light weight
· Low maintenance cost: Super wear-resistance reduce the maintenance frequency and also the maintenance cost.
· Good fluidity : Smooth surface ensure the free flow of material without blocking
Application
· As alumina ceramic wear-resisting lining of coal-electing equipment on coal industry
· Cements industries;
· As wear resistant alumina ceramic lining of fall funnel, lining of wear-resisting pipe and bender,
· As wear resistant alumina ceramic liner of material tranfer pipe and chute, etc, on steel industry.
· As wear ceramic liner for l thansfer equipment;
· As Alumina ceramic wear plates Inside and outside surface of powder separating equipment on iron and steel works;
· Ceramics, mines and other grinding equipment lining;
· Parts of equipment hermal and power plants;
· Grinding systems Mixer Application areas
· Separator systems chain conveyor
· Cyclones diffusor
· sinter slurry ducts
· Hooper High temperature cyclones
· Ventilator housing salt plants
Chemshun Ceramic Pipe Advantages
· Long lifetime and maintenance free operation
· No operation interruption or production losses
· No contamination of the conveyed materials due to abrasion, mixture or oxidation
· Physiologically harmless, suitable for food products
· Smooth surface to achieve good flowability and to avoid plugs
· No spilled material to clean up
· Low wear loss and long working life.
· Good impact resistance.
· Good corrosion resistant
· Good thermal shock resistance.
· Smooth surface and good adherence resistance.
· Quick installation and good service after sale.
· Complicated shape and various size designed according to customers' demands.
Dimensions
| Product | ID(mm) | OD(mm) | Thickness(mm) | Length(mm) | R(mm) | Degree |
| Straight Tube | 76 | 106 | 15 | 150-250 | / | / |
| Straight Tube | 100 | 140 | 20 | 305 | / | / |
| Straight Tube | 150 | 185 | 17.5 | 150-250 | / | / |
| Straight Tube | 152 | 182 | 15 | 150-250 | / | / |
| Straight Tube | 200 | 240 | 20 | 305 | / | / |
| Bend | 76 | 106 | 15 | / | 400 | 7.5 |
| Bend | 101 | 131 | 15 | / | 500 | 5 |
| Bend | 150 | 185 | 17.5 | / | 1500 | 3 |
| Bend | 151 | 181 | 15 | / | 750 | 7.5 |
| Chemshun Ceramic pipe sizes range : 10~500 mm | ||||||
Application in Industries
| Industry | Equipment system | Equipment parts |
| Cement | Pre-blending system for crashing limestone and crude fuel | Chute, bunker, pulley lagging, discharge cone |
| Raw mill system | Feed chute, retaining ring, scraper plate, seal ring, pipeline, bucket guard, cyclone, powder concentrator body, bunker | |
| Cement mill system | Chute, bunker, fan vane wheel, fan casing, cyclone, circular duct, conveyer | |
| Ball mill system | Pulverizer exhauster's body and vane wheel, powder concentrator's body, pulverized coal's pipeline, hot air duct | |
| Sintering system | Inlet/outlet bend, wind value plate, cyclone, chute, dust collector's pipe | |
| Afterheat system | Separator's pipeline and wall | |
| Steel | Raw material feeding system | Hopper, silo |
| Batching system | Mixing bunker, mixing barrel, mixing disk, disk pelletizer | |
| Sintered material transport system | Hopper, silo | |
| Dedusting and Ash discharge system | Dedusting pipeline, bend, y-piece | |
| Coking system | Coke hopper | |
| Medium-speed mill | Cone, separation buffles, outlet pipe, pulverized coal's pipeline, burner cone | |
| Ball mill | Classifier, cyclone separator, bend, powder concentrator's inner shell | |
| Thermal power | Coal handling system | Bucket wheel machine, coal hopper, coal feeder, orifice |
| Ball mill system | Separator's pipe, elbow and cone, coal mill's elbow and straight tube | |
| Medium-speed mill | coal mill body, separation buffles, cone, pipeline, elbow | |
| Fall mill | Pulverized coal's pipeline and elbow | |
| Dedusting system | Dedusting's pipeline and elbow | |
| Ash discharge system | Fan duster's shell, pipeline | |
| Port | Transporting material system | Bucket wheel machine's disk and hopper, transfer point's hopper, unloader's hopper, |
| Smelting | Transporting material system | Measuring hopper, coke hopper, vibrating screen's chute, head valve, Intermediate bin, tail bin |
| Batching system | batch hopper, mixing machine | |
| Burning system | Ash bucket, pump calcine tube, hopper | |
| Dedusting system | Dedusting's pipeline and elbow | |
| Chemical | Transporting material system | Hopper, silo |
| Dedusting system | Dedusting's pipeline and elbow | |
| Processing equipment | Vibromill liner | |
| Coal | Coal handling system | Bucket wheel machine, coal hopper, coal feeder |
| Coal washing system | Hydrocyclone | |
| Mining | Transporting material system | Hopper, silo |
Technical Data Sheet
| S.No. | Attributes | Unit | CHEMSHUN 92 I | CHEMSHUN92 II | CHEMSHUN 95 |
| 1 | Alumina Content | % | 92 | 92 | 95 |
| 2 | Density | g/cc | ≥3.60 | ≥3.60 | >3.65 |
| 3 | Color | - | White | White | White |
| 4 | Water Absorption | % | <0.01 | <0.01 | 0 |
| 5 | Flexural Strength | Mpa | 270 | 300 | 320 |
| 6 | Moh's Density | Grade | 9 | 9 | 9 |
| 7 | Rock Well Hardness | HRA | 80 | 85 | 87 |
| 8 | Vickers Hardness(HV5) | Kg/mm2 | 1000 | 1150 | 1200 |
| 9 | Fracture Toughness (Min) | MPa.m1/2 | 3-4 | 3-4 | 3-4 |
| 10 | Compressive strength | Mpa | 850 | 850 | 870 |
| 11 | Thermal Expansion Coefficient (25-1000ºC) | 1x10-6/ºC | 8 | 7.6 | 8.1 |
| 12 | Maximum operation temperature | ºC | 1450 | 1450 | 1500 |